History

1995Founding of the company in Bernau am Chiemsee / Am Anger district with six employees.
Focus areas:

  • Contract filling of cosmetic products (small batches)
  • Filling of cream jars
  • Perfumes
2000Expansion of the product range:

  • Filling of plastic tubes
  • Filling of aluminium tubes
  • Filling of powders
2003Construction of a separate production and storage building in Bernau am Chiemsee / Chiemgaustraße
2005Expansion of the storage capacities
2006Expansion of the product range:

  • Sachet manufacturing (four-side sealed bags)
  • Cellophaning of folded boxes
  • Automation of the powder filling
2007Certification by the South German Technical Inspection Association: Quality management system DIN EN ISO 9001
2009Introduction of a specialised EDP-ERP system for the areas

  • Production
  • Inventory management
  • Order management
  • Quality assurance
  • Production data acquisition
2010Optimisation of the hygiene standard through high investments

  • Installation of an air conditioning and ventilation system (incl. air cleaning) for the entire production and administration area
  • Installation of a clean room area
  • Expansion of the DIN EN 9001 certification
2010Construction and commissioning of a photovoltaic plant for power generation
2011
  • Certification in accordance with DIN EN ISO 13485:
    Production and filling of medical products for topical use
  • Certification in accordance with DIN EN ISO 22716:
    Cosmetic GMP
2012Certification in accordance with the ECOCERT Standard by ECOCERT Greenlife
2013Expansion of the company building at the Chiemgaustraße location

  • Doubling of the floor area of the building
  • Construction of a new warehouse
  • Creation of spacious staging areas
2014Expansion of the sachet production

  • Increased capacity
  • Manufacturing of double-chamber sachets
2016Project for the further digitalisation of storage control, the documentation of batch numbers and the flow of goods
2017
  • Increasing of production areas
  • Further development and modernization of the facilities air conditioning and climatisation
2018
  • Expansion of tube filling capacity (oval tubes)
  • Conversion of the compressed air preparation system to an energy-efficient system
  • Certification in accordance with EG-ÖKO-VO by DE-ÖKO-006 (A-B-Cert): Filling of organic products
2019
  • Final step in the conversion to CO2-neutral energy sources (green electricity and climate gas) in production and administration.
  • ZSB now employs around 50 people.
2020
  • Start of the project for self-power supply and energy storage
  • Project planning and realisation of further automated filling capacities
  • Installation of an ultrapure water treatment plant (aqua purificata)
2021Installation and commissioning of a second photovoltaic system including electricity storage:
ZSB now covers > 50 % of its energy needs with self-generated green electricity
2022
  • Renewal of the compressed air unit according to BAFA energy efficiency criteria
  • Start of the project to convert the company’s heat supply to CO2-neutral energy sources
  • Installation of another filling line for liquid and viscous cosmetic products
  • Start of ZSB-internal vocational training for machine and plant operators
2023Expansion of production capacities in the area of plastic tube filling
2024
  • Implementation of the third expansion stage of in-house electricity generation with photovoltaic systems:
    The degree of self-sufficiency is now 60 – 65% of ZSB’s total electricity consumption.
  • Start of the project to convert the company’s heat supply to CO2-neutral energy sources
  • Conversion of the central heating and hot water treatment system to modern heat pump technology with environmentally friendly refrigerant (propane)
  • Start of planning for an additional, energy-efficient warehouse and production building at the Chiemgaustr. 3a site