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Manufacture & filling of 3- and 4-side seal sachets.

Whether for product samples, single-use applications or compact packaging solutions: ZSB manufactures and fills sachets for cosmetic and medical formulations. We choose the right format, material and filling for your product.

Single & double sachets.

For the presentation of new 1- & 2-component formulations

Specifications

Engineered to your exact requirements.

We produce single sachets from 10,000 pieces per type. Double sachets, filled with two different products, are available from 25,000 pieces.

Format range

30 × 30 mm to 100 × 130 mm

Fill volume

0.5 ml to 30 ml

Min. quantity (single)

10,000 pcs / type

Double sachet (2 fillings)

from 25,000 pcs

Seal types

3-side or 4-side seal

Print colours

Up to 8 colours

Delivery forms

Loose, card-glued, magazined

Three sealed sachets made of silver foil on a grey background.

Film Material

On the way to recyclable films.

Plastic composite
Multi-layer plastic film with aluminium barrier layer. Ideal for liquid and cream formulations requiring maximum protection.

Paper composite
Paper–plastic–aluminium laminate for a natural surface feel combined with full barrier performance.

Aluminium barrier
Reliable protection against light, oxygen, and moisture for sensitive formulations with demanding shelf-life requirements.

PP Mono-material
We are currently testing recyclable single-material films as a sustainable alternative to existing multi-layer composites. Actual recyclability must be assessed individually depending on the design and printing.

Design & Print

No limits on design.

When it comes to sachet design, almost anything is possible. Our films are printed in up to eight colours using the latest printing technology, so your design comes out exactly as you envisioned it, from minimalist to elaborate.


Up to 8 spot colours · Pantone · CMYK

Sample sachets and product leaflets from various cosmetics brands – sachet filling at ZSB.

Applications

One sachet, many uses.

Product Sampling

Ideal for distributing product samples, loose in mailings, glued to cards, or magazined for insertion into magazines and catalogues.

Double Sachets

Two different fillings in a single sachet. Perfect for two-component products or complementary formulations. Available from 25,000 pcs.

Further Packaging

We are happy to handle secondary packaging, whether dispensed on a folding card, packed in bundles, or integrated into larger carrier systems.

10,000 +

minimum run per type

0.5 - 30ml

fill volume

8

max. print colours

3- & 4-side

seal configuration

Ready to start your sachet project?

Tell us your requirements, such as quantities needed, number of print colours and desired material properties. We will advise you individually and promptly prepare a quote.